All-Ceramic Capacitor Step-Down/Inverter Supplies ±5V at 3A
This 1MHz all-ceramic capacitor design uses the MAX4400 op amp with an inverting gain of one-half. The op amp is biased from the MAX8538's on-board 5V VL regulator. With the gain of -1/2 the op-amp output is within its range and within the common-mode range of the error amp.
The control gain of a buck converter is VOUT/VIN = duty cycle. The control gain of a 1:1 flyback inverter is VOUT/VIN = duty cycle/(1 - duty cycle), which increases with duty cycle. For a 1:1 flyback inverter, duty cycle = VOUT/(VIN + VOUT) = 5V/(10.8V + 5V) = 0.317. Then the extra control gain is 1/(1 - 0.317) = 1.464. This extra gain is factored into the design equations for Type 3 compensation by reducing the designed cross-over frequency a factor of 1.464. The op-amp inverting gain is compensated by adjusting R23 without affecting the rest of the compensation network.
VIN | IIN | V1 | I1 | V2 | I2 | Efficiency |
12.00 | 0.044 | 5.083 | 0 | -5.043 | 0 | |
10.77 | 3.41 | 5.078 | 3 | -5.038 | 3 | 0.826 |
12.00 | 3.06 | 5.080 | 3 | -5.040 | 3 | 0.823 |
13.21 | 2.79 | 5.080 | 3 | -5.040 | 3 | 0.823 |
20mVP-P ripple in 20MHz BW | 25mVP-P ripple in 20MHz BW |
Designation | QTY | Description |
C2, C4 | 3 | 10µF 16V X5R ceramic capacitor (1210) Taiyo Yuden EMK325BJ106MN |
C5, C6, C7, C10, C41 | 5 | 0.1µF ceramic capacitor (0603) |
C12, C30 | 7 | 100µF 6V Y5U ceramic capacitor (1210) Taiyo Yuden JMK325E107MM |
C13 | 1 | 4.7µF 6V X5R ceramic capacitor (0805) Taiyo Yuden JMK212BJ475MG |
C14 | 1 | 1µF 25V X5R ceramic capacitor (1206) Taiyo Yuden TMK316BJ105ML |
C15 | 1 | 1µF 6V X5R ceramic capacitor (0603) Taiyo Yuden JMK107BJ105MA |
C17 | 1 | 3.3nF Ceramic Capacitor (0603) |
C18, c20 | 2 | 5Pf Ceramic Capacitor (0603) |
C19 | 1 | 560pF Ceramic Capacitor (0603) |
C21 | 1 | 1.5nF Ceramic Capacitor (0603) |
C22 | 1 | 220pF Ceramic Capacitor (0603) |
C23, C24 | 2 | 33nF Ceramic Capacitor (0603) |
C40 | 1 | 680pF Ceramic Capacitor (0603) |
C42 | 1 | 1.2nF Ceramic Capacitor (0603) |
C43 | 1 | 470PF Ceramic Capacitor (0603) |
D1, D2 | 2 | 100mA 30V Schottky diode (SOD-323) Central Semi CMDSH-3 |
D3 | 1 | 5A 40V Schottky diode Central Semi CMSH5-40 |
L1 | 1 | 2.2µH 10A Power Inductor Delta THA104-2R2 |
L2 | 1 | 2.2µH 14.4A Dual Power Inductor Pulse P0395 |
N1, N5, N9 | 3 | 30V 13mΩ N-ch MOSFET (SO-8) International Rectifier IRF7821 |
N3, N7 | 2 | 30V 30mΩ N-ch MOSFET (SO-8) Fairchild FDS6612A |
R2 | 1 | 511Ω 1% resistor (0603) |
R3 | 1 | 681Ω 1% resistor (0603) |
R7 | 1 | 2.2Ω 5% resistor (0603) |
R8 | 1 | 4.7kΩ 5% resistor (0603) |
R9, R24 | 2 | 20.0kΩ 1% resistor (0603) |
R10, R15 | 2 | 53.6kΩ 1% resistor (0603) |
R11 | 1 | 51kΩ 5% resistor (0603) |
R12 | 1 | 1.5kΩ 5% resistor (0603) |
R13 | 1 | 4.3kΩ 5% resistor (0603) |
R14 | 1 | 43kΩ 5% resistor (0603) |
R16, R25 | 2 | 10.0kΩ 1% resistor (0603) |
R22 | 1 | 5.1Ω 0.125W 5% resistor (1206) |
R23 | 1 | 24.9kΩ 1% resistor (0603) |
R26 | 1 | 3.3kΩ .025W 5% resistor (1210) |
R27 | 1 | 18Ω 5% resistor (0603) |
R29 | 1 | 10.0kΩ 1% resistor (0603) |
R30 | 1 | 1.50kΩ 1% resistor (0603) |
R31 | 1 | 100kΩ 1% resistor (0603) |
U1 | 1 | MAX8538EEI (28 QSOP) |
U2 | 1 | MAX4400AXK (5 SC70) |
U3 | 1 | MAX837EUS (4 SOT143) |
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